Solution 04
Predictive Maintenance & Asset Intelligence
Unplanned equipment downtime is one of the most expensive, avoidable costs in manufacturing, utilities, transportation, and facilities management. The global average cost of unplanned downtime across manufacturing industries exceeds ₹7 lakh per hour for mid-size plants — making even a modest reduction in downtime frequency enormously valuable. SourceMash builds predictive maintenance systems that process sensor data, vibration signals, thermal readings, operational logs, and maintenance history through anomaly detection and remaining useful life models to predict equipment failures hours or days before they occur — giving your maintenance teams time to plan interventions on their terms, not the machine's.
We connect to your existing sensor infrastructure (IoT devices, SCADA systems, historian databases, PLC outputs) through our data acquisition layer, process incoming signals through real-time and batch ML inference pipelines, and surface failure predictions and maintenance recommendations into your CMMS (Maximo, SAP PM, UpKeep) as actionable work orders — with predicted failure dates, confidence intervals, and recommended spare parts, so your maintenance planners have everything they need to act without additional investigation.
Maintenance Strategy Comparison
How predictive maintenance compares to the alternatives your organisation may currently use
| Dimension | Reactive (Run-to-Fail) | Preventive (Calendar-Based) | SourceMash Predictive AI |
|---|---|---|---|
| Failure prevention | ✗ | Partial | ✓ |
| Data-driven scheduling | ✗ | ✗ | ✓ |
| Remaining useful life visibility | ✗ | ✗ | ✓ |
| Eliminates unnecessary maintenance | ✗ | ✗ | ✓ |
| Spare parts pre-positioning | ✗ | Rule-based | ✓ AI-driven |
| Cost efficiency | Low | Medium | High |
| Actionable lead time | Zero | Fixed schedule | Hours to days |
Sensor & Data Sources We Connect
Our platform connects to your existing operational technology without ripping and replacing infrastructure